Turnkey Solutions by Entzmann

We specialize in comprehensive turnkey solutions that cover everything from the initial concept to the first prototype parts. With us, you get everything from a single source: we accompany you from the first idea all the way to the handover of operational production processes. We place particular emphasis on the highest quality, precision, and comprehensive support.

Our solutions encompass all key components: workpiece, tools, machine, clamping fixture, programming, and on-site service. With our experience and expertise, we provide complete solutions that are perfectly tailored to your needs. Below, we present our services in detail.

The foundation for precise manufacturing lies in the optimal design of the workpiece. We support you in the design of the raw part and provide advice on important factors such as clamping and support areas, alignment points, and other key elements. Our goal is to create a workpiece design that is perfectly tailored to your requirements.

In addition, we conduct thorough tests regarding manufacturability. This ensures that your workpiece can be produced both technically feasible and cost-effectively.

A successful project also requires the right tool concept. Frank Entzmann GmbH develops custom tool concepts that are precisely tailored to your machine, clamping fixture, and specific requirements.

Our services in the tool area include:

• Creation of a tool concept optimized for tool positions, lengths, and diameters.
• Tools perfectly matched to your clamping fixture.
• Complete documentation, giving you access to all critical information at any time.
• Cycle time calculation to maximize the efficiency of your process.
• Optimization of cutting parameters to ensure an ideal balance between speed, precision, and tool longevity.

With a well-thought-out tool concept, we ensure that your production runs smoothly and efficiently.

The machine is the heart of your production line. Our experts conduct comprehensive feasibility tests to ensure that your machine meets all requirements. We take into account factors such as the number of axes, travel paths, interference zones, media interfaces, and clamping pressures.

Additionally, we develop specific media plans that are perfectly aligned with the on-site conditions as well as your clamping fixtures. For horizontal machines, we create custom solutions, such as a 4-axis configuration, to meet your machining requirements.

Our services in the field of clamping fixtures are an essential part of our turnkey solutions. We develop precise clamping concepts based on the workpiece drawings and the desired machining scope. Each clamping fixture is individually designed to ensure the highest precision and process reliability.

Our Services at a Glance:

• Creation of a clamping concept based on your workpiece drawings.
• Design and construction of clamping nests and fixtures.
• Development of a specific media plan for the clamping fixture.
• Design, documentation, manufacturing, assembly, and commissioning – all from a single source.
• Complete documentation of the clamping fixtures for maximum transparency.

We ensure that each clamping fixture is perfectly tailored to your requirements and enables seamless integration into your processes.

Programming is a critical step in unlocking the full potential of your machines and fixtures. We create custom tool tables that contain all essential information on cutting values, feed rates, and machining parameters.

Additionally, we develop machining programs based on your customer specifications. We integrate the 3D data of the clamping fixture to ensure smooth coordination of all components. With our precise programming, we guarantee maximum efficiency and optimal results in your production.

The journey from concept development to serial production doesn’t end with delivery for us. We offer comprehensive support in the commissioning of your clamping fixtures and tools, as well as in the production of serial processes.

Our services in this area include:

• Setup and commissioning of clamping fixtures and machining tools.
• Production of the first serial processes, including corrections based on measurement results.
• Handover and on-site training so you can immediately start using the equipment.

Additionally, our on-site service is always available to ensure optimal support and provide quick solutions to any issues that may arise.